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Installing the Dave Cage Front Hoop

I'm Scott. I live in Northern California and this is how I installed the add on hoop I purchased from "Roadless Gear."

(Click on any image to view a larger version.)

This is how the kit arrived. The dash hoop is pre-bent and welded. The two support pieces that connect to your existing roll bar are notched on one end to accommodate the dash hoop. Also included in the kit were the dash hoop bases, the bolts to bolt through the floor, and the reinforcing brackets for the underside.

I primed my hoop prior to installation. The hoop is a tight fit and there is not room to paint some of the surfaces after installation.

First thing I did was to test fit the front hoop and mark the support base location. I marked the floor for drilling and made sure the hoop settled all the way to the base. The driver's side leg of my front hoop sat about 1/2" from the side. The passenger's side sat flush with the side. This is to allow for your speedometer cable to reside in its stock location.
Check your clearance at the windshield frame. I had to remove my visors in order for my windshield to fold completely up. With the loss of the vanity mirrors on the back of the visors, I will have to glue a mirror to the dash for my wife. You, too, will have to make these hard decisions.

After checking all of my clearances, the base was welded in place. The hoop was lowered back into place and bolted through the floor.
This picture is the base plate support bracket shown from the bottom.

Attaching the bars from the dash hoop to the stock roll bar requires that you measure and mark the distance between the two hoops and cut a notch to accept the stock roll bar. I used a two inch hole saw to notch the end of the bar. If you don't have a hole saw you can just use a grinder to cut out the oval shape you'll need for a tight fit against your stock roll bar.
Welding the support bars in place was quick and painless. Cover your upholstery to prevent spatter burns.

Prior to welding the bars in place I measured from fixed points to assure that the bars were evenly placed.
This photo is to illustrate the angles that the support bars ended up at . I chose to push the bars out about as far as I could. This I hoped would reduce banging my head off road. It is possible to pull them in closer.

Here it is installed! Total time to install the kit was just about three hours. However, I had no windshield or targa bar to remove and reinstall. The installation was very easy, just as Figmo said it would be.

 

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